Open-source smart system for monitoring electricity consumption in machining environments
DOI:
https://doi.org/10.56007/arrivet.v1i3.64Keywords:
Electrical identity, Energy monitoring, Internet of Things (IoT), Traceability, smart manufacturingAbstract
EnergID is a system based on open-source hardware and software (Arduino, ESP32) designed to monitor electricity consumption in machining environments. The device measures key electrical variables in real time and transmits them via Wi-Fi to a server for graphical display on interactive panels and web pages.
The main innovation lies in its ability to determine the “Electrical Identity” of each machine, achieving complete traceability of each work cycle. Beyond measuring overall consumption, the system directly links energy expenditure to technical variables (material type, speed, cutting depth) and operational variables (each operator’s work style).
Analysis of this data enables the detection of malfunctions, downtime, or abnormal consumption, in addition to generating automatic alerts. Finally, EnergID helps identify efficiency patterns and best practices to optimize industrial processes without compromising quality.
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